Jason Thomas's 1976 XB Falcon 500 sedan

It was unfinished business with an XB that he’d owned around 15 years ago that made it all the more important for Jason ‘Tommo’ Thomas to park this stunning 1976 Falcon sedan in his garage. This time, things would be different. “I bought that first XB all those years ago, and I rang my mate and he goes, ‘I’ve just found one too,’” the paint-and-panel shop manager explains. “We’d bought our XBs at the same time on the same day.”

First published in the June 2022 issue of Street Machine

32

The final part of the XB’s build, added after these pics were taken, was the addition of a fuel cell that Tommo made by cutting the old tank in half. The result sees the fuel cell sit inside the old tank-half, giving the appearance of a standard tank from the outside

Yet that Falcon soon fell victim to Tommo’s Ford-flipping addiction. “I was building that first XB up, and it got to a point where I was waiting for an engine to start getting built and I just lost interest,” he says. “I sold it as a roller.”

As time passed, Tommo went through plenty of Ford hardware – his first car was a ZG Fairlane, but the list of cars he’s owned since reads like a Blue Oval devotee’s bible – ZH Fairlanes; XF, BA and BF Falcon sedans; utes – name a Ford, he’s probably owned it. Most notable among these was a ground-up rotisserie build of a stunning XP coupe (Readers’ Rockets, SM, Mar ’19).

32

The searing supercar paint wasn’t so flash until a full cut-and-polish brought out its Lambo lustre. The contrasting GS stripe and black window surrounds match the Billet Specialties Comp 7 alloys, but chrome bumpers and details remain

After Tommo posted a short clip of that build on Facebook, he was offered the right amount of cash, and the XP was gone. See, that’s the thing: he doesn’t keep his cars all that long (in fact, when we spoke to Tommo, he was organising the sale of his Ford Ranger). So the XP needed replacing, which meant it was time to return to unfinished business: it was time for another XB Falcon.

Tommo’s mate still had his, so a deal was done and his mate’s orange sedan was now his own. “Funny that I’d end up owning both the XBs we bought all that time ago,” he remarks.

32

The condition was pretty good when Tommo took ownership, with a 408-cube Cleveland under the bonnet and the car finished in the same Lambo orange it still wears today. Visually, there wasn’t much else out of the ordinary for a 1976 Falcon 500 sedan.

That changed after Tommo sharpened up the paint. “I spent two weeks rubbing the whole thing back, got it all flat, then cut and polished it,” he says. “You can see how good the paintjob is now.” Yet the paint wasn’t the only thing that needed attention.

32

“It had a bit of an oil leak, so I took it to a mate of mine, Tony at TDR Engines,” says Tommo. Then the dreaded call came through from Tony: “Mate, I’ve got some bad news. The crank’s stuffed.”

The 408 Cleveland V8 under the bonnet was no wimp, so it wasn’t a case of dropping the engine and packing in another. After pondering what to do, Tommo pulled the trigger: “I just said to Tony, ‘Do what you have to do.’”

32

The 408 was therefore given a big birthday. The motor was pulled out and a brand-new steel crank, new pistons, 3/8-inch pushrods, solid lifters, a roller cam and bearings were fitted. “Then we just went to town,” Tommo laughs.

Having the Clevo in bits saw not only fresh internals but everything in sight upgraded – including the nuts and bolts in the engine bay, the bonnet hinges and the brake booster.

32

Every nut, bolt and hinge was either removed, replaced or repainted to match the black 408ci Cleveland, which was good for around 610hp when it had a Holley 850 double-pumper on it (since replaced by the Holley injection system you see here). The bay is now Tommo’s favourite part of the car: “I just love how it’s all come together. The black throttlebody, black rocker covers, black manifold, black catch cans – I just think it really stands out against the orange”

Drenched in black to stand out against the orange paint, the 408 made 610hp at the flywheel for 430hp at the rear tyres, fed by a Holley 850 double-pumper. A C10 with a 4800rpm stall manages the punch, but the XB is a street cruiser, not a track tearer – so Tommo made sure it could handle the rough with the smooth.

“I thought, stuff it, I’ve gone that far on the motor, so I rang up GT Shop and had the front end rebuilt,” Tommo says. Indeed, everything under the skin from the bottom of the windscreen forward is brand new. “I also ended up converting the front brakes to XF slotted rotors and XF calipers,” he says.

32

And there’s more. “I pulled the diff out and had it rebuilt, and got all the leaf springs redone. Then the car was looking pretty good. So I thought, keep on going, and I ended up putting the GS stripe on it.”

Tommo then went all-in and sourced a bunch of GT parts to further dress the XB up, including the grille, dash, console and fuel cap – a process that took a good six months. “It was next level to chase that,” he declares. “And what you’re paying for that stuff!” The last piece of the puzzle was the GT steering wheel.

32

All those GT upgrades sit perfectly with the original well-kept Falcon 500 interior with its cream vinyl seats mixed with chocolate and black. There’s also a sinister black Aeroflow Pistol ratchet shifter angled towards the driver’s seat, along with a couple of Auto Meter gauges. No air con, though!

Of course, if you’re not sure of the XB’s intent from its relatively subtle cabin, that huge reverse-cowl bonnet says it all.

32

“I wouldn’t say it’s loud, but it does sound pretty angry!” says Tommo. “I drove the car around for probably two months, then took it to Tony and ended up putting Holley fuel injection on it. It’s just changed the whole car; it’s 100 times better than the carburettor. When you come to a set of lights, sometimes your carby goes up and down, but this thing just pulls to idle perfectly at 1000rpm. You hop in the car and it starts straight away – no bullshit pumping the accelerator pedal.”

With a fuel cell added since its Street Machine shoot, Tommo says the XB is now just how he wants it – a great cruiser. But that Ford-flipping habit is hard to break: “I’m thinking about selling it,” he admits. “I’ve just been looking at a 1974 LTD; I found one in Queensland with 50,000 kays on it – and it has air con.” Here we go...

32

SECOND HELPING

Waiting for parts during a build can test anyone’s patience, and for Tommo, it’s what he hates the most. “I get kind of bored, and I’ve got to do something,” he admits. So what did he do while building the XB? Started another project, of course. “In the time I was waiting for the car, I bought a bike to keep busy,” he says. That bike? A custom Harley-Davidson V-Rod, and fittingly finished: “I painted the bike the same colour as the car.”

32

JASON THOMAS
1976 FORD XB FALCON 500

THANKS
My wife Sabina, who calls the car a money pit every time I come home with parts for it; Tony Di Biagio at TDR Engines in Geelong for all the engine work; Matt and Marcus at Speed Pro; Rob Guljas; James lsaacs